The Automatic Wad inserting Machine or Cap Lining Machine is precision built on sturdy welded steel frame completely enclose in stainless steel sheet and doors are provided to facilitate the servicing of machine.

shanghao presents Induction Wad Inserting machine for automatic cap lining requirements. Our Wad inserting machine has been designed as an alternative to manual cap lining operation. It is fully automatic in gasket filling inside the caps. It is equipped with competitive features including cap sorting mechanism which helps to reject damaged caps, ensures perfect cap discharge over the conveyer belt. It is also made to remain compatible for positioning consistent and steadfast mechanical drive. The overall machine is simple to operate, easy to maintain, and suitable to handle diversified forms of caps. There are no safety issues in this machine with the help of the automatic reject cap mechanism.

Machine Features: 

1. Automatic cap liner inserting has replaced manual work, which substantially raises the work efficiency. 

2. Liner inserting features good accuracy, high speed and high efficiency; products are safe and healthy. 

3. The machine adopts a rotary disc to convey caps; the positions of caps will be fixed when the caps reach the liner inserting positions. The vacuum liner taking device will take out the liners for inserting. When caps are of different sizes, the replacement of rotary disc, liner cylinder and sucking disc is simple and convenient. 

4. The cap arranging unit is a vibrating disk, it has the additional function of cap sifting（reject）, which makes caps with mouths downward return to the cap arranging unit; thus, it can be guaranteed that all discharged caps are transmitted onto the conveyor belt with their mouths upward. 

5. A conveying locating unit with mechanical transmission is adopted, which contributes to stable and reliable operation of the machine. It is applicable for caps and liner of various specifications. 

6. The entire machine adopts PLC control. The electrical control system adopts variable frequency control techniques, so it features random setting, wide applicable scope, simple operation, stable running, easy cleaning, convenient maintenance and strong durability. 

7. The machine has the function of automatic detection of finished products. If the liner is not inserted to the cap or the reverse side of the liner is inserted to the cap, the detection device will automatically sift these nonconforming caps and transmit them to the defective product area, which guarantees the conformance rate of caps. 

8. This machine is equipped with safety protection devices for stop of the machine when there is no cap or liner, thus realizing human-based operation. (Optional) 

9. The machine has automatic count function. The machine can stop automatically according to the set number of caps, which also greatly improves the efficiency of subsequent work. 

10. The machine is an automatic cap liner inserting device designed and manufactured by our factory in strict accordance with national GMP standard and technological requirements. It can avoid secondary pollution of materials and omit the sterilization process, especially suitable for occasions with strict sanitary requirements. 

Structural Composition of the Machine: 

Automatic cap arranging unit: it can arrange the disorder caps to be orderly through rotation and make all caps with the mouths upward. 

Cap conveying unit: accurately and orderly convey the arranged caps to the liner inserting unit. 

Liner inserting unit: insert the liner into the cap. 

Unit for sifting caps with reverse-sided liners or without liner: it can automatically sift caps with reverse-sided liners or without liner, thus to guarantee that all caps are qualified. (Optional)